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Why Do Thread Breaks Happen And How Can You Avoid Them?

If you’re having trouble with thread breaks and aren’t sure how to prevent them, keep reading. Isn’t it aggravating? Again, there’s a thread break alert. You don’t have to do that every day, though.

In order to diagnose your thread break, you must first understand why it happened. Below are the four main types of thread breaks:

Pop outs: When the string jumps out of the needle’s eye, it’s known as a jump out.

The top thread remains linked to the fabric when a false thread breaks.

Shredding: Near the needle, the thread shreds.

The thread breaks with a crisp break.

Thread breaking reasons in embroidery machine


Burrs on the needle plate, turning snare get together, or in the string way can likewise cause string destroying. The burrs may need to be polished or the components may need to be replaced if this is the case.

Improper top threading

The thread may skip a point in the path that creates tension if the thread path is threaded incorrectly.


Once you’ve created the design, have a look at the back of it. The best tension setting is one-third top thread down both column sides and one-third down the middle. These pressure circles can be set to high or low strains relying upon the kind of texture you’re weaving and the thickness of the string you’re utilizing. Along its string course, your top string goes through strain circles.

Along its string course, your top string goes through pressure plates. As a result, perform an “I” test to confirm that your tensions are correct, which consists of stitching a one-inch satin stitch column on each of your machine’s needles to test their tensions.

Consider it this way: the more strain applied to the thread, the more it is stretched, increasing the likelihood of a thread break. Your thread will break if your top tension is too tight because too much tension is being applied to it.

The bobbin

A bobbin is a small thread spool which is held in the sewing machine’s arm. We recommend using pre-wound magnetic bobbins since they feed off the spool dependably.

The spools of thread on top of your machine, on the other hand, are referred to as a top thread. Because it is placed beneath the needle plate inside the sewing arm, the bobbin thread is also known as “bottom thread.” Before inserting the bobbin into the front loading bobbin case. You need to turn the thread clockwise while you hold and pull the bobbin in your hand.

This is why, in order for the bobbin to fulfil its role, it must be fed through the proper processes. Because machine embroidery necessitates the use of these two threads, they must both feed smoothly through their paths in order to “catch” each other and perform a stitch.

The thread

Your thread may break as a result of the damaged or old thread. Keep your thread away from direct sunshine and heat to avoid damage. If you observe a lot of extra thread winding off your spool before it’s hoisted up into the thread lift guide, the thread is likely old or defective and should be destroyed.

The needle

Burrs in the needle can also cause thread shredding. Make sure the needle’s eye (indent) is facing the back and the scarf (eye) is facing the front (not slanted). Burrs in the needle can cause thread shredding.

Your string might break because of the needle becoming caught and pulling the string too firmly. When embroidering over thick items, needles become dull over time and can bend. It’s also a good idea to keep an eye on your needles from time to time.

Avoiding your next thread break

To keep away from your next string breaking, twofold watch that you’ve considered every contingency. Here’s a quick checklist to keep in mind:

  • Is there anything stuck in the needle or on the needle plate?
  • Is the thread route properly threaded?
  • Is the needle adequately inserted?
  • Are my stresses in the right place?
  • Are my threads in good shape?
  • Is the fabric tightly hooped?

Bottom Line

Learn more about why thread breakdowns happen and how to fix them when they do. Thread breaks are inconvenient, but knowing what type of thread break you’re having and why it’s happening can help you avoid them in the future. Learning embroidery is not hard. You need patience and the right technique in order to achieve your goals. A good way is to watch videos and read blogs on online embroidery digitizing platforms. This is the most effective and easiest way to gain expertise in this field. Plus, it will also help you to avoid blunders. If you still have any doubts or queries, feel free to contact us. Good luck with your embroidery! by:

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